Intelligent Manufacturing Equipment Monitoring Solution

Safeguarding your assets, ADLINK Equipment Monitoring Solution enables maintenance forecasting and preventative measures before a major failure occurs. Lowering the maintenance cost and improving production efficiency, the solution will ensure an uninterrupted operation.

Solution

  • Description
  • Preview
  • Download

Intelligent Manufactuing Equipment Monitoring Solution


MCM-100 with Intel Atom® x7-E3950 Processor-Based Machine Condition Monitoring Edge Platform

  • 4CH 24-bit 128kS/s simultaneous sampling analog input
  • Each channel includes IEPE 2mA excitation current source that can directly drive accelerometer
  • Exquisite design with various I/O interface
  • Optional: Phoenix GM Lite mechanical equipment status monitoring software
  • Optional: PCB 603C01 vibration sensor accelerometer
  • Optional: Wi-Fi/ 4G LTE wireless module


 MCM-204 includes Standalone Ethernet DAQ with 4-ch AI, 24-bit, 128KS/s, 4-ch DI/O performance

  • Dual 1Gb Ethernet ports to transmit data back to backend server
  • RESTful API  reports machine condition
  • Supports C/C++ API for streaming data
  • Built-in web consule for easy configuration and use as portable DAQ
  • Supports custom algorithms to filter data at the edge
  • Each analog input channel supports IEPE 4mA current output
  • Supports TCP socket(Client Mode)actively transmit data

Figure 1. Online Equipment Monitoring Software


Figure 2. Visual display panel with each part of the equipment: Real time health status


Figure 3. Supports ISO 10816, recommending warning and risk value for each equipment


Figure 4. Overview of entire facility equipment's real time heath status

Solution Profile

Related solutions

Smart Clamp Meter Power Management Solution
3Egreen provides a better way to visualize your energy usage.

Our smart meter solution enables users to analyze their power consumption patterns through three aspects:

1. Organize power usage data of every equipment through 3Egreen's cloud platform

2. Diagnose the potential problem based on the selected data

3. Offer suggestions to potential problems indicated by the data
MORE
Server Continuous Availability Solution
Stratus ftServer® is a fully integrated, continuously available hardware and software solution for running tier 1 business critical workloads and manufacturing operations and control applications. Offering better than 5 nines availability, ftServer eliminates unplanned downtime and data loss, and ensures all transactions are processed and applications are available, helping companies maximize revenue, production quality, and productivity.
MORE
SMT Intelligent Solution
Chroma's SMT intelligent solution starts with the warehouse segment, integrates automated warehousing with AGV, improves warehouse efficiency, and accurately performs first-in, first-out. In the production section, the PCB board production process is traced back to the production history through laser engraving; in the loading section, the personnel can compare the material barcode with the work order issue sheet to avoid the occurrence of the wrong parts on the SMT. In terms of equipment, the production equipment is connected to the network, and the equipment is automatically checked. The system actively informs the equipment whether to carry out equipment maintenance. In addition, the AGV connects the production line to the returning area, automatically picks up the material through the X-ray machine, and reproduces the material label.
MORE
Rotating Equipment Prognosis Monitoring Solution
For rotating machines such as motors and reducers, vibration sensors are built, and the Prognosis Monitoring System (PMS, Prognosis Monitoring System) is introduced to perform real-time monitoring and fault diagnosis of the machine, and provide Web pages for monitoring and early warning at any time.
MORE
Server Virtualization Solution
Stratus everRun simplifies the process of making applications available—not just some of the time, but all of the time. everRun’s software based solution links two servers together via a virtualization platform that pairs protected virtual machines to create a single operating environment. The entire application environment, including data in memory, is replicated by everRun, ensuring applications continue to run without interruption or data loss. If one physical machine should fail, the application continues to run on the other physical machine without any interruptions or data loss. If a hardware component fails, everRun substitutes the healthy component from the second system until the failed component is repaired or replaced.
MORE
Dimension-Weight-Scan System
The Dimension-Weight-Scan DWS system implements high-resolution smart code reading camera, laser 3D camera, and dynamic weighing module to accomplish the data collection for the three major information including barcode, weight and volume. The system implements with the factory's existing sorting equipment to establish fully automated processes and improve production efficiency and data accuracy.
MORE
Zero Touch Industrial Edge Computing System
ztC Edge 110i, a secure, highly automated platform that’s specifically designed for the unique requirements of industrial edge computing. One that’s easy to set up, manage and maintain, and reduces your dependence on IT, allowing you to focus on running your plant—not your computers.
MORE
Smart Electronic Shelf Solution
The intelligent electronic shelf is a smart tray storage device designed for the SMT industry. It is equipped with intelligent lighting guide equipment on the modular structure shelf to provide accurate, fast and clear indication for the job picking personnel. Improve work efficiency and reduce error rates.
MORE
Warehouse Automation Integration Solution
Automation solution combined with shuttle & forklift AGV makes a 5,500+ pallets capacity, running SAP, Hong Kong client use less staffs (from 20+ to 7), also increase productivity.
MORE
Reel Automated Packing System
Customized fully automatic packaging lines, new industrial automated production and packaging methods can improve efficiency, control costs, integrate resources, optimize processes, and help companies create safe and reliable automatic packaging line solutions.
MORE
Smart Gateway Solution
Equipment Data Smart Extractor, DEX-100 is the VGA port on PC Controller, provide Interface cross all PC generations.
MORE

Current password

  • 8-16 bits
  • Uppercase letters [A-Z]
  • Lowercase letters [a-z]
  • Number [0-9]

New password

  • 8-16 bits
  • Uppercase letters [A-Z]
  • Lowercase letters [a-z]
  • Number [0-9]

Confirm Pasword

  • 8-16 bits
  • Uppercase letters [A-Z]
  • Lowercase letters [a-z]
  • Number [0-9]